Bespoke Design Service

Tell us the problem — an awkward part, a cramped line, a manual-handling risk. We design the structure, you approve the 3D model, and the kitted components arrive ready to assemble.

Custom modular material handling structures designed by Flexpipe Australia

How it works

1

Describe your project

A photo, rough dimensions and what the structure needs to do is enough to start. Floor plans and part drawings welcome.

2

Design consultation

We talk through loads, aisles, ergonomics and how it will be used, then design in 3D against your dimensions.

3

Review & quote

You receive the 3D model, parts list and a GST-inclusive quote. Iterate until it’s right — the design service is part of the project.

4

Build

Components ship Australia-wide as a labelled kit with drawings. Most structures assemble in hours with a hex key — no welding, no hot works permit.

What Australian teams ask us to design

  • Custom carts for awkward, delicate or scratch-sensitive parts
  • FIFO flow racks sized to specific cartons, totes or components
  • Ergonomic workstations that remove a documented WHS risk
  • Line-side and kanban delivery racks matched to takt
  • Depot equipment — signage carts, hose racks, long-goods storage
  • Anything currently quoted as expensive welded fabrication

Why bespoke modular beats welded fabrication

  • Typically 40–65% cheaper than equivalent welded or catalogue equipment — see the Safran and Aldes case studies
  • Modifiable: when the product or process changes, rebuild from the same components
  • Fast: design in days, kits shipped Australia-wide, assembled by your own team
  • Proven: the same system runs in aerospace, medical, automotive and 3PL facilities worldwide

Start your design — request a consultation

Tell us about your project and we’ll respond within one business day. Prefer to talk? Call 1300 998 911 or email [email protected].